ERP for special-process companies: why traceability matters so much

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ERP for special-process companies

What an ERP needs for aerospace suppliers doing welding, heat treating and coating: lot traceability, work orders, nonconformance and AI support.

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General ERP programs track stock and invoices well. But in a company making parts for aerospace and industry, the real question is this: "Which material, which lot, which furnace, which welder and which procedure was this part made with?" When a customer or auditor asks, the answer must be available in minutes.

What a special-process company's ERP needs

  1. Lot and certificate traceability: The chain from the material certificate to the shipped part must not break.
  2. Work orders and operation steps: Who worked at each step, when, and with which equipment must be recorded.
  3. Receiving inspection: The certificate values of incoming material must be compared with the purchase order requirements.
  4. Nonconformance and 8D: A suspect lot must be quarantined, and root cause and corrective action must be tracked.
  5. FAI and certificate of conformance: First article inspection and shipping documents must be prepared from the records.
  6. Calibration and maintenance: An instrument past its due date must not be usable in production.
  7. Digital records and e-signature: Who changed what, with a visible history.

Related reading: What is a special process? · Supplying aerospace and industry in the Gulf · What is EYDEP?

What does AI add?

Reading paperwork and entering records is what takes most of a quality team's time. An AI-supported ERP can read the delivery note and the certificate and prepare the record, and can answer questions like "which supplier had more nonconformances this month?" In a properly designed system the AI prepares, and approval always stays with the authorized person.

NTB SpecPro ERP

New: AI-supported NTB SpecPro ERP for companies running special processes. It runs on a computer; over the web if you prefer, or entirely on your company's own server. Designed with the AS9100 record structure in mind.

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Free tool: Weld consumable weight calculator

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Prepared by NTB SpecPro process quality engineering; reviewed by an engineer holding the International Welding Engineer (IWE) qualification. Questions: info@ntbspecpro.com

Record all your special processes in one appWelding, heat treatment, coating, painting, bonding, composites and quality control modules; on the phone and on the computer, PDF reports.
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